Made in Germany since 1962

F-1120 Servo

Window Patching Machine for Cardboard Packaging
- the flexible all-purpose high speed machine, open and versatile

Our window patching & lining machines are very easy to operate and to maintain and are made for high stress conditions. Besides the basic version we offer more than 20 different designs always suitable for various operations and multipley expandable.

The basic machine includes:

  • New servo technology for the timed belt feeder
  • All cylinders are driven directly by servo motors
  • Glue unit with separate drive
  • Input and automatic adjustment of carton relevant dates are made via a large color operator interface panel
  • Storage of more than 4000 carton data for repeat orders is possible
  • Advance and retard of the stereo cylinder to the carton is carried out from the operator side
  • Right/Left adjustment of the stereo cylinder is carried out from the operator side even with 2-stream operation
  • Max. 4-up operation possible
  • Larger size ranges for 2-up and 3-up operation
  • Micro-fine adjustments of board to glue and foil position whilst machine is running
  • Online maintenance via modem worldwide
  • Up to 2 streams possible
  • Operator friendly
  • High production quality
  • Minimal change-over times due to computer control
  • Computer-driven production control system with automatic adjustment
  • Maintenance free drive concept
  • The machine is accessible for adjustment and maintenance work
  • Infenitely variable delivery speed by separate drive
  • All-purpose due to the ability to add extra modular devices

Highlights

 

Custom solutions for you

New high-speed belt lifting system decrease carton damage and increase optimal blank spacing at high speeds, servo driven with automatic speed compensation.

 

Quality control systems

Our quality control system allows zero defective cartons to the customer:

  • double sheet control
  • missing foil control
  • missing sheet control
  • jam-up detectors at all machine positions
  • signalling and automatic kick-off
  • machine data readable by PPS systems
 

Details that make a difference

The single roller glue unit with doctor blade and side dams allows the operator to put the glue only where it is needed. This small area of glue will not dry out in production. Clean-up is very quick. The glue unit slides out on tracks. Glue pads are made off line on a make ready table. Stereo mounting the foil is used to mount glue pads on and then the foil clips onto the stereo cylinder. These stereo blankets can be saved for future jobs.

 

Innovations

The program for the SPS control developed by our engineers controls and protects all machine functions:

  • Automatic setting program of all quality control systems
  • Suction belts drop in case of missing cartons
  • Adjustable timed vacuum for feed belt
  • Large production display
  • Rate display in carton per hour
  • Rate display in carton per minute
  • Easy operation by multi function display
  • Indication of security units
  • Picture displays for set-up
  • Online user manual
  • Picture displays for faults
  • Many other functions
 

Universal modular device

  • Special feeder for special cartons
  • Bag-in-box device for forming and sealing of inner tubes
  • Continuously or intermittend running length cutting and perforation station
  • Timed profile knife unit
  • Photo-electronic register control for the converting of printed rolls
  • Punching & scoring unit for windows glued over edges, coming from rolls or as pre-cut blanks
  • Pre-feeder for cartons
  • Handle applicator
  • Special pneumatic unwind unit for big rolls
  • Non-stop splicer
  • Special unwind with rotary cutting units
  • Electronic production controls
  • Automatic stacker with transfer station
  • Many other functions

Window styles

Normal window
Continuous perforation
Intermittent length slitting
Form slitting additional option „Rotary profile knife station“
Pre-printed foil
Inner lining
Sealed inner tube additional option „Tube forming station“
Bag-in-the-box coming from the reel or as a blank
Carrier handle and/or tear strip
Scoring with punch-out coming from the reel additional option „Punching & Scoring unit“
Scoring with punch-out
Inner partition placement

Gallery

Technical Specifications

Adjustment range, single stream operation

 F-1120
  min.max.
Blank lengthmm1001240
in15/1648 13/16
Blank widthmm801120
in1/844 1/10
Film lengthmm60800
in3/831 1/2
Film widthmm30840
in3/1633
Power
Total power consumption32 kW

Adjustment range, double stream operation

 F-1120
Blank widthmm545
 in21 1/2
Film widthdepending on blank position
Film thickness20 - 350 microns

Output figures

when using belt lifter system1-stream
max. pcs/min.
2-stream
max. pcs/min.
1-up operation,
blanks over 610 mm
200400
2-up operation,
blanks under 610 mm
400800
3-up operation,
blanks under 385 mm
6001200
4-up operation,
blanks under 270 mm
over 600over 1200
3-stream operationvalues must be multiplied accordingly

 

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