Made in Germany since 1962

F-1440 Servo

Window Patching Machine for Cardboard Packaging
- for largest blank sizes, highest volumes at highest speeds, open and versatile

Our window patching & lining machines are very easy to operate and to maintain and are made for high stress conditions. Besides the basic version we offer more than 20 different designs always suitable for various operations and multipley expandable.

The basic machine includes:

New servo technology for the timed belt feeder
All cylinders are driven directly by servo motors
Glue unit with separate drive
Input and automatic adjustment of carton relevant dates are made via a large color operator interface panel
Storage of more than 4000 carton data for repeat orders is possible
Advance and retard of the stereo cylinder to the carton is carried out from the operator side
Right/Left adjustment of the stereo cylinder is carried out from the operator side even with 2-stream operation
Max. 4-up operation possible
Larger size ranges for 2-up and 3-up operation
Micro-fine adjustments of board to glue and foil position whilst machine is running
Online maintenance via modem worldwide
Up to 2 streams possible
Operator friendly
High production quality
Minimal change-over times due to computer control
Computer-driven production control system with automatic adjustment
Maintenance free drive concept
The machine is accessible for adjustment and maintenance work
Infenitely variable delivery speed by separate drive
All-purpose due to the ability to add extra modular devices

Highlights

Custom solutions for you

New high-speed belt lifting system decrease carton damage and increase optimal blank spacing at high speeds, servo driven with automatic speed compensation.

Quality control systems

Our quality control system allows zero defective cartons to the customer:

double sheet control
missing foil control
missing sheet control
jam-up detectors at all machine positions
signalling and automatic kick-off
machine data readable by PPS systems

Details that make a difference

The single roller glue unit with doctor blade and side dams allows the operator to put the glue only where it is needed. This small area of glue will not dry out in production. Clean-up is very quick. The glue unit slides out on tracks. Glue pads are made off line on a make ready table. Stereo mounting the foil is used to mount glue pads on and then the foil clips onto the stereo cylinder. These stereo blankets can be saved for future jobs.

Innovations

The program for the SPS control developed by our engineers controls and protects all machine functions:

Automatic setting program of all quality control systems
Suction belts drop in case of missing cartons
Adjustable timed vacuum for feed belt
Large production display
Rate display in carton per hour
Rate display in carton per minute
Easy operation by multi function display
Indication of security units
Picture displays for set-up
Online user manual
Picture displays for faults
Many other functions

Universal modular device

Special feeder for special cartons
Bag-in-box device for forming and sealing of inner tubes
Continuously or intermittend running length cutting and perforation station
Timed profile knife unit
Photo-electronic register control for the converting of printed rolls
Punching & scoring unit for windows glued over edges, coming from rolls or as pre-cut blanks
Pre-feeder for cartons
Handle applicator
Special pneumatic unwind unit for big rolls
Non-stop splicer
Special unwind with rotary cutting units
Electronic production controls
Automatic stacker with transfer station
Many other functions

Window styles

Form slitting **additional option „Rotary profile knife station“**

Sealed inner tube **additional option „Tube forming station“**

Bag-in-the-box coming from the reel or as a blank

Scoring with punch-out coming from the reel **additional option „Punching & Scoring unit“**

Gallery

Technical Specifications

Adjustment range, single stream operation
		F-1440
		min.	max.
Blank length	mm	100	1240
	in	3 ¹⁵/₁₆	48 ¹³/₁₆
Blank width	mm	80	1440
	in	3 ¹/₈	56 ¹¹/₁₆
Film length	mm	60	800
	in	2 ³/₈	31 ¹/₂
Film width	mm	30	1140
	in	1 ³/₁₆	44 ⁷/₈
Power
Total power consumption	34 kW
Adjustment range, double stream operation
	F-1440
Blank width	mm	705
	in	27 ¹/₈
Film width	depending on blank position
Film thickness	20 - 350 microns
Output figures
when using belt lifter system	1-stream max. pcs/min.		2-stream max. pcs/min.
1-up operation, blanks over 610 mm	200		400
2-up operation, blanks under 610 mm	400		800
3-up operation, blanks under 385 mm	600		1200
4-up operation, blanks under 270 mm	over 600		over 1200
3-stream operation	values must be multiplied accordingly